Product Introduction
The Automatic Film Coating Machine – MRX-TM300 is a laboratory-scale coating platform developed for controlled application of liquid or slurry materials onto flat substrates. It provides a repeatable mechanical coating process for researchers who need consistent film formation during material development, formulation testing, and coating process evaluation.
The MRX-TM300 supports several coating methods, including blade coating, four-sided film applicator coating, and wire bar coating. This multi-method configuration allows researchers to select an appropriate application technique according to material properties, target film characteristics, and experimental requirements. The coating speed can be continuously adjusted within a range of 0–100 mm/s, providing flexibility for different coating trials.
A vacuum aluminum plate helps hold the substrate securely during operation while allowing samples to be positioned and removed efficiently. The maximum coating travel reaches 300 mm, while a sensing proximity switch enables travel adjustment between 10 and 250 mm. These functions provide greater control over the effective coating length during laboratory experiments.
The machine is equipped with a 100 mm wide coating blade featuring a micrometer-based adjustment mechanism. With a coating gap adjustment range of 0.01–3.5 mm and adjustment accuracy of 0.01 mm, the system gives researchers fine control over the coating thickness setting. Its compact enclosure and space-efficient structure make it suitable for laboratory workspaces where precise coating performance and convenient operation are both required.
Key Specifications & Parameters
Product Model: MRX-TM300
Equipment Type: Automatic film coating machine for laboratory flat-surface coating
Power Supply: 220V / 50Hz
Coating Speed: 0–100 mm/s, adjustable
Maximum Travel: 300 mm
Adjustable Travel Range: 10–250 mm through proximity switch positioning
Vacuum Plate: Vacuum aluminum flat plate
Vacuum Plate Dimensions: 415 × 200 × 30 mm
Coating Applicator: Micrometer-adjustable coating blade
Blade Width: 100 mm
Coating Gap Adjustment: 0.01–3.5 mm
Adjustment Accuracy: 0.01 mm
Rated Power: 300 W
Overall Dimensions: 500 × 310 × 200 mm
Equipment Weight: Approximately 50 kg
Core Features
Adjustable Coating Speed: The MRX-TM300 provides a coating speed range of 0–100 mm/s, allowing researchers to establish different coating conditions without changing the basic mechanical configuration.
Multiple Coating Methods: The platform can accommodate blade coating, four-sided film applicators, and wire bar coating methods, making it adaptable to different laboratory coating experiments.
Precision Coating Gap Adjustment: The micrometer-adjustable applicator provides a 0.01–3.5 mm adjustment range with 0.01 mm adjustment accuracy, supporting controlled coating-gap settings during process development.
Vacuum Aluminum Substrate Plate: The vacuum flat plate helps secure substrates during coating and facilitates quick placement and removal of samples between experiments.
Controlled Coating Travel: The equipment provides a maximum travel distance of 300 mm, with proximity-switch positioning available for effective travel adjustment from 10 to 250 mm.
100 mm Coating Width: The supplied coating blade has a 100 mm width, providing a practical coating area for laboratory material evaluation and small-scale electrode development.
Compact Footprint: The 500 × 310 × 200 mm overall dimensions make efficient use of laboratory space while maintaining the functions required for controlled film application.
Stable Mechanical Operation: The dedicated drive structure provides consistent movement during coating, helping improve repeatability between individual laboratory coating trials.
Main Functions
Flat-Substrate Film Coating: The MRX-TM300 is designed to apply liquid, slurry, or coating formulations onto flat substrates under controlled mechanical movement.
Laboratory Battery Slurry Coating: The machine can be used to apply battery electrode slurry onto suitable substrates during lithium-ion battery material and electrode development experiments.
Coating Thickness Setting: The adjustable applicator allows researchers to establish different coating-gap conditions when studying the relationship between coating parameters and resulting film characteristics.
Coating Speed Evaluation: Adjustable movement speed allows users to compare coating results under different application speeds during formulation and process development.
Repeatable Sample Preparation: Automated mechanical movement helps reduce variation caused by manual coating techniques and provides a more consistent basis for comparing experimental samples.
Small-Scale Coating Process Development: The equipment provides a practical platform for evaluating coating formulations and process parameters before moving toward larger-scale coating equipment.
Specific Application Scenarios
Lithium-Ion Battery Electrode Research: The MRX-TM300 can be used in battery laboratories to coat electrode slurry onto suitable substrates during cathode and anode material development.
Battery Coating Process Optimization: Researchers can vary coating speed, coating gap, travel length, and application method to investigate coating behavior and develop suitable laboratory coating parameters.
Battery Material Formulation Evaluation: When comparing different slurry formulations, the automatic coating process provides a controlled method for preparing test films and evaluating the resulting coating characteristics.
Functional Film Development: The machine can support research involving functional thin films where controlled deposition onto flat substrates is required.
Ceramic Film Research: Ceramic slurry and related coating formulations can be evaluated using appropriate applicators and process conditions during laboratory material development.
Ink and Printing Material Testing: The MRX-TM300 can be used for controlled film application when researchers need to investigate coating behavior, film formation, and material distribution for ink formulations.
Adhesive Coating Research: Adhesive materials can be applied to suitable flat substrates for formulation comparison and coating process evaluation under controlled laboratory conditions.
University and Research Institute Laboratories: The compact machine is suitable for academic and industrial R&D environments working on Battery Materials, coatings, functional films, and other flat-surface coating technologies.
FAQ
1. What is the MRX-TM300 mainly used for?
The MRX-TM300 is mainly used for controlled flat-surface coating in laboratory environments. Typical applications include battery electrode slurry, functional films, ceramic coatings, inks, and adhesives.
2. What coating methods can be used with the MRX-TM300?
The machine supports blade coating, four-sided film applicator coating, and wire bar coating. The appropriate method can be selected according to the material and experimental requirements.
3. What is the coating speed range?
The coating speed is adjustable from 0 to 100 mm/s, allowing researchers to establish different movement speeds for coating process evaluation.
4. What is the maximum coating travel of the machine?
The maximum travel is 300 mm. The effective travel can also be adjusted between 10 and 250 mm using the proximity-switch positioning function.
5. What is the adjustment range of the coating blade?
The micrometer-adjustable coating applicator has a coating-gap adjustment range of 0.01–3.5 mm, with an adjustment accuracy of 0.01 mm.
6. How wide is the standard coating blade?
The standard coating blade has a width of 100 mm, providing a practical coating width for laboratory-scale material and electrode development.
7. What is the function of the vacuum aluminum plate?
The vacuum aluminum plate is used to hold the substrate in position during coating. It also allows researchers to place and remove substrates efficiently when preparing multiple experimental samples.
8. Can the MRX-TM300 be used for lithium battery electrode research?
Yes. The machine is suitable for laboratory lithium-ion battery electrode development, including coating experiments involving cathode and anode slurry on appropriate substrates.
9. Can coating parameters be changed for different experiments?
Yes. Coating speed, effective travel distance, coating-gap setting, and coating method can be adjusted according to the experimental objective and material characteristics.
10. Is the MRX-TM300 suitable for pilot production?
The MRX-TM300 is primarily designed for laboratory research, formulation testing, and small-scale coating process development. It is better suited to experimental work than continuous industrial production.
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